Qualified energy injection molding machine
Our Shuangsheng plastic machinery can keep normal lifetime only under below good conditions:
1.Strictly comply all attention items that signifies in for-part of this instruction..
2.Pay attention to machinery clean and check regularly.
3.Pay attention to check all fastener parts, once loose is discovered, screw done immediately.
4.All movement surface should ensure enough lubricate and choose lubricate oil correctly.
5.Screw rod pre-mould and mould adjust hydraulic pressure motor rating pressure is 10Mpa, pay attention to this while operation.
6. Daily checking items as below:
a.whether there is line cut-off of heating ring;
b.temperature control position"0";
c.all electric implement switches, especially to safety door and urgency stop switch;
d.mould fixed screw;
e.cooling water cycle supply;
f.whether pressure react delicacy, correct;
g.Whether the fuel tank oil level's position does meet the requirement, whether the fuel head does have obvious fluctuation;
h.inspect lubricating-oil tank oil facial suture, whether lubricating oil sufficient, whether various lubrication points attachment's pipeline does have the leakage phenomenon, whether lubricates `unimpeded. If lubrication points do not have oil founded, it shows that this spot has the breakdown, before starting production again, it needs repairing.
7. Weekly inspection as below:
a.whether machinery all parts lubricate normally;
b.whether all screw of stroke switches loose;
c.whether heating ring loose, whether thermocouple connect material tube hole bottom well;
d.Grounding line contact resistance;
e.whether there is leakage between pressure oil tube and pipe tie-in;
f.clean filter of oil pump ;
8.Regularly checking as below:
a.Hydraulic fluid quality, new machine used three months must replace fresh oil, fuel tank needs cleaning, simultaneously filter of oil pump needs cleaning, later that all these device replace every year, in order to prolong oil pump, various hydraulic element and oil seal ring's service lifetime.
b.To electrical machinery and various hydraulic element, you must carry on the clearing to machine various parts, to guarantee machine's normal use.
c.Inspect whether all indication task works normally, whether all electric appliances in electrically controlled box become loose.
Parameters of 150T plastic injection machine as below;
|Injection Unit||Screw diameter ||mm||A||B||C|
|Screw L/D ratio||L/D||23.7||21.4||20|
|Clamping unit||Clamp force||KN||1500|
|Distance between tie bars (W*H)||mm||430*430|
|Max mould thickness||mm||480|
|Min mould thickness||mm||160|
|Dia of mould location hole||mm||125|
|Others||Max pump pressure||Mpa||16|
|Pump motor power||KW||13|
|Oil tank capacity||L||250|
|Notes:(1)Theoretical injection volume=screw diameter×screw stroke;|
(2)Actual injection weight is 91% of the theoretical volume;
(3)All the data is PS values.
Remark: Above-mentioned technical parameters are all theoretical values in 50HZ operation state. The technical parameters are subject to change for technical improvement without notice.
Since the establishment in 2002, our Shuangsheng brand has obtained good reputation from customers at home and abroad, our small sized series injection molding machines are featured with small, precise, professional and stable.
Machines size ranges from 32Tons to 410Tons, with injection weight from 20g to 1600g, the machines are widely applied to produce small precise gears, masterbatch or pigment color chips, PVC fittings, PET preforms, bottle caps, bowls, plastic toys such as Barbie, cars, electrical junction boxes, sockets, nylon zip ties and other plastic products that of injection weight within 1600Grams.
Shuangsheng SSF-series small injection molding machine is a strong open platform, which can meet the customer's special request, like adding special features so as to suit all kinds of process techniques.
In order to provide good service to customers, we have established good cooperation with mold and auxiliaries supplier, they can provide the best quality molds, hopper dryer,chiller,autoloader,crusher for you, that works on well with our machines.
A.Fixed pump injection molding machine(SSF-K5)
B.Servo motor energy saving injection molding machines(SSF-S)
C.Special purpose machine for lab test.
Strong Technical design ability, Stable quality, and large production capability, Famous components brand.
3. Machine description:
Five-point inward moving toggle system ensure high rigidity and precision for mold clamping and also reducing stress and stain effects;
The moving platen is fitted with adjustable slide support system to improve platen parallelism and provide better tie bar and mould protection and lengthen the working lifetime
A wide variety of screws are available for different polymer processing requirements. Special engineering materials are used to manufacture the screws to ensure optimal quality and processing life;
The injection unit incorporates a dual-pillar supporting system with balanced twin cylinder injection unit for evenly distributed force and rapid screw motion;
Nozzle alignment is provided using a simple mechanism with fine adjustment for accurate centering;
High quality nitride or chrome plated alloy screw with a nitrogen-treated barrel provided anti corrossion with high wear resistance for an extended working life.
Electrical and hydraulic components;
Major hydraulic components and seals are sourced from world famous manufacturers providing high reliability and interchangeability.
Controller is from Techmation, with multiple language for selection, of including but not limited English, Spanish,Turkish,Persian,russia and etc.
The toggle system uses oil-sleeve bushes lubricated by an automatically control central lubrication unit which provides excellent lubrication quality to all points and extends the clamping unit working life.
There are 2 type of lubrication agent, one is lubrication grease, the other is lubrication oil, per customer's final products requirements, medical parts prefer to use lubrication oil to avoid any contamination.
Motors and pumps;
We have 2 series injection molding machine, one is fixed pump, the other is servo motor.
Fixed pump machine is a traditional machine enjoys the features of stable, servo motor enjoys the advantanges of energy saving.
Low noise, below 78db, servo motor almost has no noice when no movement of machine.
Plastic parts that can be made by our molding machines but not limited
Injection Molding Machine loading
Our machines will be loaded carefully to the container, it will be fixed by cables to make sure not move during sea transportation.
Customers get together
Our SS machinery has the experience of injection molding machines manufacturing for almost 30 years, and the small sized injection molding machine are well known by customers at home and abroad, now establish long term cooperation with customers from Argentina, Colombia, Mexico, Turkey, Poland, Denmark, Netherland, Israel, India and so on.
We have established cooperations with agents from Argentina, Colombia, Chile, Mexico,South Africa, Netherland, Denmark, Spain,Israel,Turkey, Russia,Pakistan,Iran to market and provide after sales service to our small injection molding machines.
We warmly welcome agents from more countries to coopeate with us.
If you have any query about our injection molding machine, just contact me at any time
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